Description
10MPa sinter-HIP
furnace is well-suited for pressure sintering of cemented carbide and precision
ceramic. We can design this 100bar gas pressure sintering furnace as per your product’s
particular temperature, time and atmosphere requirements, rather than just offering
standard sintering furnace models, so you don’t need to modify your process to
fit them.
Features
1. All these gas pressure sintering furnace are equipped with double control system, double thermocouples
and double high pressure sensor to ensure that if one system fails, the other
will continue to work reliably.
2. We use German
COAX high-pressure valve, Germany WAKI high-pressure sensor and Germany LEYBOLD
or INFICON vacuum gauge for safe and reliable operation, high vacuum level and
low vacuum leakage.
3. Each of these 10bar
gas pressure sintering furnaces is detected by using helium mass spectrometer
leak detector.
Quality
Advantages
Low temperature
uniformity test is carried out to ensure the high quality of these 10MPa sinter-HIP
furnaces. 6 thermocouples are arranged in the furnace.
(1) Test
conditions of vacuum dewaxing or flowing gas dewaxing
Test temperature:
280°C, 335°C;
Keep the
temperature constant within 180 minutes;
Tolerance of 6
thermocouple reading: ±5°C.
(2) Test condition
of vacuum sintering
Test temperature:
600°C, 800°C, 950°C;
Keep the
temperature constant within 180 minutes;
Tolerance of 6
thermocouple reading: ±5°C.
Technical
Advantages
1. A filter is
designed on the main line of the 100bar gas pressure sintering furnace to
effectively protect the vacuum pump and extend the oil change interval of
vacuum pump.
2. This 10MPa
sinter-HIP furnace adopts patented dual dewaxing outlet structure (patent No.:
ZL2013 2 0422916.7). Compared with single dewaxing outlet design of other
brands, our 100bar gas pressure sintering furnace enjoys better atmosphere
uniformity when sinters ultra-fine cemented carbide with low cobalt.
3. Our patented
dual fast-cooling structure (patent No.: ZL2013 2 0422878.5), compared with
single fast-cooling structure of other companies, helps effectively improve the
efficiency of the sinter-HIP furnace.
4. Newly-designed
dewaxing system with additional gas distribution pipe (patent No.: ZL2013 2
0471657.7) allows enhanced atmosphere uniformity (97%) during the dewaxing
process.
5. We adopt
tapered sealing structure (patent No.: ZL2013 2 0422133.9) on both ends of the
sintering chamber for improved sealing effect of furnace door, less heat loss,
and ease of replacement and maintenance.
Experience
Advantages
1. We have been
engaged in designing and manufacturing furnaces for more than 15 years.
2. Commissioning
experience of hundreds of sinter-HIP furnace.
3. We have a
professional team that is capable of completing installation and commissioning
within 25 days if water, electric and gas are ensured.
After-sales
service
1. We provide
technical support and professional solutions according to your production
process.
2. We will be
responsible for the liability related to intellectual property rights arising
from or in connection with the design, manufacturing, sales and operation of
this 10MPa sinter-HIP furnace. Customers will not be responsible for such
liability.
3. We offer
12-month warranty for this 100bar gas pressure
sintering furnace. If equipment
failure happens, our after-seals personnel will respond within 24 hour after
being notified, and if on-site assistance is required, our personnel will
arrive at the site within 48 hours. They will check and repair the equipment
until it works normal again.
4. If any loss or
damage arises during the warranty period from equipment quality, we will offer
free replacement or repair. If it’s not due to quality, or it’s caused by
customer’s negligence or improper operation, customer can contact us for paid
technical assistance.
Notes
We are a professional manufacturer of powder metallurgy sintering furnaces. Custom
design is available according to customer’s requirements. Please offer us the sintered
material, size of sintered piece, max. temperature, heating zone dimensions,
vacuum level and other special requirements when making inquiries. We will
offer professional proposal and solutions based on your requirements.
Application